Monitoring running hours for predictive maintenance is becoming a game-changer in the construction industry.
Traditionally reserved for large machines and vehicles, this technology is now available for any equipment, tool, or machine—thanks to wireless data recorders.
Construction professionals, from tool manufacturers to contractors, are increasingly adopting these solutions to gain accurate insights into equipment usage, reduce downtime, and improve overall efficiency.
In this article, we’ll explore the three key features of data recording technology that make it ideal for hydraulic attachments and smaller machines such as compactors, lifts, and mixers.
1) How Running Hours Monitoring Works
Running hours are calculated based on tool-specific characteristics such as motion, vibration, and tilt. A wireless data recorder analyzes usage patterns to ensure precise tracking:
- For hydraulic attachments, only certain vibration segments count as running hours, ignoring idle movement.
- For mixers, the system tracks rotation time, not setup time.
- For portable conveyors, motion and tilt data determine active usage.
This intelligent approach ensures accurate running hour data for every type of equipment.
2) Predictive Maintenance and Automatic Service Alarms
Once running hour data is available, the benefits are clear:
- Producers can offer built-in software that calculates predictive maintenance intervals, extending product life.
- Users can set up automatic service alarms based on actual usage, preventing breakdowns and minimizing downtime.
3) Boost Overall Equipment Efficiency
Running hour data enables managers to analyze overall equipment efficiency (OEE):
- Identify overused or idle equipment.
- Detect misuse patterns, such as excessive vibration on hydraulic attachments.
- Optimize resource allocation by redistributing idle units or selling unnecessary assets.
Why It Matters
A small wireless data recorder combined with intelligent software opens new digital opportunities for construction businesses.
At Trusted A/S, we specialize in delivering advanced data recording solutions for hydraulic equipment and construction tools.